Design for metal AM - a beginner's guide Additive manufacturing (AM) gives us tremendous freedom to create components with free-form and intricate features, direct from CAD and without the need for expensive tooling. Once a layer of solid metal is created, the tray holding the 3D print is lowered and powder is layered on top. This industrial AM metal system offers a maximum build volume of 245 x 245 x 335 mm. The site is already home to several Renishaw advanced AM machines which form part of a 1,000m 2 dedicated New Product Development & Process Development Centre (NPPDC), where the latest emerging technologies and processes such as AM and virtual reality are explored and tested for application into aircraft design and manufacture. QuantAM was developed specifically for use with Renishaw metal AM systems. Purchase or request a quote for genuine Renishaw parts 24/7. Select the types of news you would like to receive. To find out how our AM Solutions Centres can benefit you, contact your local Renishaw office. These complex designs would be impractical, … Precision manufacturing. Global engineering technologies company, Renishaw, worked with engine manufacturing company Cobra Aero, based in Michigan, USA, to optimise its design processes for aircraft and motorcycle engines. Corporate social responsibility Details of our business code , charities committee and our statement about modern slavery . In a series of videos, Marc Saunders, Director of AM Applications at Renishaw, discusses key factors that drive the success rate and productivity of metal additive manufacturing builds and some of the critical guidelines that designers should follow to create production components efficiently. To optimise the design of its engine cylinders, Cobra Aero worked with Renishaw to gain expertise in AM. Learn more about working at Renishaw and view current vacancies. Hydraulic block manifold redesign for additive manufacturing Additive manufacturing (AM) is highly suited for the design and manufacture of manifolds due to its ability to build internal features and passageways. The SLM technology melts and fuses metallic powders with a powerful laser beam. Learn more about working at Renishaw and view current vacancies. Individual hydraulic block manifolds will occasionally need to be extracted from the line up for servicing; making it necessary to include threaded ‘block extraction' passages. Support structures act to hold the flow paths in place and connect fixture points. The centre, Additive DEsign In Surgical Solutions (ADEISS) is the result of a partnership between Western University, the London Medical Network and Renishaw.The centre will focus on the research, development and commercialisation of additively manufactured medical … Assistance and repairs. The flow paths of the original cross-drilled design were extracted using CAD software, and any drilled areas that are not required for the flow path were removed, leaving the essential pipe network. Aluminium alloy manifolds are generally less costly due to lower material costs and ease of machining, however they can be less abrasion resistant, and so any loose particles in the flow will abrade the surface and increase wear. Home-Metal 3D printing-AM Guide-Additive manufacturing feature articles-Design for additive manufacturing-Design for metal AM - a beginner's guide. See live demonstrations of Renishaw's latest products at events around the world. The main goal of the project was to reduce the mass of the component whilst retaining its robustness. BAE Systems and Renishaw partner to develop AM for aerospace Published on January 23, 2020 by Carlota V. BAE Systems, a British specialist in the aerospace and defence sectors, has just signed a memorandum of understanding with the manufacturer Renishaw to design … Energy. Discover case studies relevant to your industry. The first design iteration resulted in a reduction in volume of 52% compared to the original block manifold, as well as an improvement in flow efficiency of up to 60%. Renishaw is a global company with core skills in measurement, motion control, spectroscopy and precision machining. Generally, support structures are added to a final geometry in post processing of the component design in order to anchor the object to the baseplate and dissipate heat – however making the supports part of the component design reduces the potential waste material associated with removable support structures or anchors. Renishaw is a systems manufacturer and solutions provider for additive manufacturing (AM). The RenAM 500E – Single laser (500W) Explorer system is an industrial metal 3D printer produced by Renishaw. Images, video and text approved for use by media organisations. These … Information for suppliers, or potential suppliers, to Renishaw. Renishaw exported Michiel’s new design into its QuantAM build preparation software. Recognising the advantages of Renishaw’s AM systems, RAM3D later elected to make the company its partner of choice. We offer standard and bespoke training courses. Renishaw's AM beer bottle opener was originally conceived as the sleek design shown left. CFD analysis example highlighting areas of disturbed flow. Corporate social responsibility Details of our business code , charities committee and our statement about modern slavery . Renishaw is a global company with core skills in measurement, motion control, spectroscopy and precision machining. Online channels designed to make our customers' lives easier. This video features key tips to design out residual stress. Corporate social responsibility Details of our business code , charities committee and our statement about modern slavery . All rights reserved. After working with Renishaw to develop new manufacturing processes, Cobra Aero invested in the AM 400 system to increase Read More » Our product offerings will enhance quality and productivity, and we will strive for total customer satisfaction through superior customer service. See live demonstrations of Renishaw's latest products at events around the world. We have offices in 37 countries around the globe. Photo courtesy of Renishaw. Information for shareholders and prospective investors. Using this software, the Renishaw team could show Michiel how to check and configure the parts on the build plate and apply the necessary supports. Heavy industry. Discover case studies relevant to your industry. The first iteration was built at Renishaw and evaluated by the customer who assessed the new geometry in the context of its function as a hydraulic manifold; the original manifold is designed to be used modularly, with multiple units installed in series. Support. While simultaneously increasing its stiffness, the redesign resulted in a final manifold which was just 21% of the volume of the original. Renishaw is a 3D printer manufacturer based in United Kingdom. Renishaw Canada recently held the official opening of their Additive Manufacturing (AM) Solution Centre located in Kitchener, Ontario. West Dundee, IL – Renishaw, a precision engineering and manufacturing technologies company, has collaborated with two advanced technology firms to demonstrate the advantages of additive manufacturing (AM) in the production of spinal implants. We offer standard and bespoke training courses. All rights reserved. Renishaw is a global company with core skills in measurement, motion control, spectroscopy and precision machining. Aerospace. Renishaw is a global company with core skills in measurement, motion control, spectroscopy and precision machining. This significant reduction in volume now opened up the option of producing iteration 2 in the more desirable stainless steel 316L. Flow path section generated after CFD analysis; severity of corner angles have been reduced for optimised flow. To optimise the design of its engine cylinders, Cobra Aero worked with Renishaw to gain expertise in AM. Find the right office to meet your needs. Renishaw’s AM technology was chosen by Croom Precision Medical for the production of orthopaedic implants (Courtesy Renishaw) Renishaw, Wotton-under-Edge, Gloucestershire, UK, was recently selected as Additive Manufacturing and metrology partner by Croom Precision Medical (CPM), Croom, County Limerick, Ireland, a manufacturer of medical devices for the orthopaedic market. Online channels designed to make our customers' lives easier. Flow paths have been extracted, optimised and wall thicknesses applied. Watch our top tips for design for metal AM - supports, Watch our top tips for AM part orientation. See live demonstrations of Renishaw's latest products at events around the world and online. Purchase or request a quote for genuine Renishaw parts 24/7. Renishaw worked with Michigan-based Cobra Aero to improve the engine manufacturer’s design processes for aircraft and motorcycle engines. The nature of the manufacturing process results in abrupt angled junctions between flow paths which can cause flow separation and/or stagnation – a major contributor to efficiency loss. A hydraulic block manifold directs the flow of fluid in a hydraulic system linking valves, pumps and actuators. Summary . Discover more about Renishaw’s global support capabilities. Design for metal AM - a beginner's guide. Finally, permanent support structures were designed and added in to the CAD geometry, creating a self-supporting, efficient structure. Find the right office to meet your needs. The machine purchased in 2014 was equipped with an optical system delivering 250W of laser power for a beam diameter of 70 µm, and had a human-machine interface that was highly graphical and intuitive in nature. Flow passages are cross drilled and plugged to direct flow. Medical and healthcare. Renishaw’s websites and Web shop uses cookies (including third party cookies). Information for shareholders and prospective investors. Renishaw.com-Resource centre-Custom designed styli built using additive manufacturing (AM) Custom designed styli built using additive manufacturing (AM) (mp4) File size: 228.53 MB Language: English Dimensions: 1920 x 1080 px Discover more about Renishaw’s global support capabilities. Extracted flow path section highlighting abrupt junctions. The Computer-Aided Design ("CAD") files and all associated content posted to this website are created, uploaded, managed and owned by third party users. Solutions. Additive manufacturing (AM) gives us tremendous freedom to create components with free-form and intricate features, direct from CAD and without the need for expensive tooling. Medical and healthcare . Renishaw, a UK-based specialist in metal AM, is reportedly considering a potential reorganization and consolidation of its additive manufacturing business by co-locating its AM engineering, marketing and commercial activities at its New Mills headquarters in Gloucestershire, England.If the plan goes ahead, the production of AM systems will continue at Renishaw’s Miskin site … Renishaw.com-Resource centre-Feature article: Design for metal AM - a beginner's guide . Renishaw is a global company with core skills in measurement, motion control, spectroscopy and precision machining. They will be equipped with the latest AM systems and staffed by knowledgeable engineers to allow fast access to deploying the technology, all at fixed predictable costs. Second iteration geometry. Find supporting documentation for your Renishaw products. Manage your account or register your products. Redesign resulted in several overhangs ( circled in orange ), necessitating additional support (! 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